Palletizing Archives - PERUZA

Choosing the Right Palletizer for Your Product

Hugo Grube — Fri, 08 Mar 2024 08:55:44 +0000

A palletizer is an automated machine designed to sort, transfer, and stack products onto pallets, typically situated at the conclusion of a manufacturing line. The adoption of automatic palletizing is advantageous for efficient, regular distribution. Palletizers provide stability in loads, precision, and rapid operation while removing heavy load works from workers. Manually stacking boxes on pallets is both time-consuming and costly, often leading to significant stress and health problems for workers.

To circumvent this labor-intensive process, the row-forming machine was developed in the early 1950s. This device neatly arranged products into rows directly on the pallet. Subsequent enhancements in software and robotics further revolutionized palletizing, granting the machines more autonomy and capacity for work. Additionally, the variety of products that could be palletized expanded, now encompassing items like bottles, which are particularly difficult and costly to stack manually.

Types of Automated Palletizers

In the 1970s, the landscape of palletizing changed with the introduction of automated systems. These systems were designed to sort items, which were meticulously arranged in bins in a specific sequence, as they moved along a conveyor belt, before stacking them onto pallets. Modern advancements have made it feasible to palletize a variety of items, regardless of their uniformity in shape and size, using robotic or inline palletizing machinery.

Let’s discuss two primary types of palletizers:

Full-Layer Palletizer. This variant is ideal for operations concentrating on a single type of product, such as bottled drinks, boxes or canned items.
Robotic Arm Palletizer. This system is tailored for industries dealing with a diverse assortment of products, especially those varying significantly in weight, shape, and size.

PERUZA High Speed Palletizer

PERUZA High Speed Palletizer is a full layer type palletizer engineered for fast and precise preparation and palletization of complete layers. This palletizer is versatile, capable of handling a wide range of products, from small bottles or packets to large boxes or thermoform packaging. It may be equipped with an intelligent system for feeding plastic or cardboard sheets and for inspecting the quality of incoming products. Based on the settings input by the operator for different product types, a complete pallet layer is formed accordingly.

Boxes are transported along the feeding conveyor where their orientation is evaluated according to a predetermined layer pattern. If needed, a specialized turner corrects their alignment. Subsequently, the boxes are methodically arranged into rows on the palletizer to form a complete layer. Upon completion of a layer, the boxes are gently compressed for greater efficiency and placed onto the pallet. This process repeats smoothly, ensuring flawless palletization at each phase. As a full pallet is assembled, it is automatically moved for wrapping or collection, while a new empty pallet is simultaneously provided from the pallet dispenser, maintaining continuous productivity.

The primary advantages of PERUZA High Speed Palletizer include:

Complete automation of the palletizing procedure;
The system comes pre-set with the required product types and variations;
Flexibility to easily accommodate new types and variations of products;
Consistent operation flow with minimized cycle times. Up to 30 products/ minute.

Choose for a High Speed Palletizer when your operation requires rapid palletization of a single product type.

PERUZA Robot palletizer

PERUZA Robot Palletizer is designed for high-volume palletizing of diverse products, capable of processing up to 500 units per minute. This robotic palletizing system can accommodate products of various sizes and is ideal for handling plastic, glass, and cardboard containers of different dimensions. It efficiently palletizes products from two incoming lines at once. The palletizing zone of the robot is equipped with spacers, and pallets are transported to this area. Utilizing sophisticated gripping technology, the robot efficiently manages both the units and the pallets.

The primary advantages of PERUZA Robot Palletizer include:

A single operator can manage the palletizing of up to 20 products/ minute;
Capability to automatically adjust among pre-set product types;
Ability to form multiple pre-defined layer patterns;
Flexibility to conform to the existing workspace.

Choose for a Robot Palletizer when your operation requires to palletize variety of products with compact layout.

To conclude

As expected, there is no one-size-fits-all answer to determining the ideal palletizer type. The decision largely hinges on the specifics of your operation, such as the type of product, product variety, volume, and required speed. For instance, a full layer palletizer type may be the optimal choice for operations focused on a single product type, whereas a robotic palletizer tpye could be more beneficial for variety of products and inserting spacers between pallets. When selecting between the two, it’s important to weigh various factors including cost, sustainability, and ease of access. Fortunately, our team is here to assist you in making the best choice!

As the fields of robotics, automation, and machinery continue to evolve, it’s crucial to explore the most effective solutions available. If you’re keen on discovering how PERUZA can enhance your food processing outcomes, especially in fish processing, don’t hesitate to reach out at info@peruza.com. We’re eager to explore how we can collaborate to achieve exceptional results for your business!

The post Choosing the Right Palletizer for Your Product appeared first on PERUZA.

Our new machine’s High Speed Palletizer implementation at Amber Latvijas balzams

Hugo Grube — Fri, 13 Oct 2023 09:19:10 +0000

In the dynamic world of distribution, where speed and efficiency are paramount, a groundbreaking project has just concluded at Amber Latvijas balzams, leading producer of alcoholic beverages in the Baltic States. This exciting project showcases how PERUZA High Speed Palletizer has risen to the challenge, providing the customer with a robust and efficient solution for feeding, distribution and labelling that meets their unique needs.

Our new project is finished

The project at Amber Latvijas balzams represents the pinnacle of innovation and adaptability in palletizing products. At its core, the installation of three PERUZA High Speed Palletizer units was a milestone achievement, seamlessly integrating into the customer’s existing processing line. What sets this project apart is its remarkable versatility—PERUZA High Speed Palletizer adeptly palletizes an extensive array of products and combinations with finesse. Whether it’s beverage boxes of varying sizes, weights, or packaging materials, our palletizer accommodates them all. The operator just needs to select the right program. And recognizing the need for flexibility, there is an option with vision inspection to direct the boxes for manual palletizing, further enhancing productivity.

In addition to its versatility, this project incorporated cutting-edge features to enhance operational efficiency:

Wet case detection technology ensures that boxes with moisture or condensation are identified and diverted to a buffer for inspection, preventing any disruptions in the palletizing process.
A QR scanner does the package sorting to the palletization stations, so three High Speed Palletizer lines can work with the different products meanwhile.

This comprehensive approach to addressing specific needs within the distribution process showcases PERUZA’s dedication to deliver tailor-made solutions that empower our clients to navigate the complexities of modern distribution seamlessly.

Case study of improvements at Amber Latvijas balzams

The implementation of PERUZA’s High Speed Palletizer has yielded a multitude of advantages for Amber Latvijas balzams. Notably, it has brought a substantial reduction in labor costs by decreasing the workforce required from nine to just two operators, allowing the workforce to be allocated elsewhere. This change has not only significantly trimmed operational expenses but has also enhanced overall efficiency by eliminating waiting times between distribution units, ensuring a continuous flow of palletized products. Perhaps most importantly, the automated system has prioritized employee well-being by reducing the physical strain associated with manual palletizing tasks. Beyond cost savings and employee well-being, automation has removed human error from the palletizing process, resulting in more stable and safer loads. Furthermore, it has improved the quality of palletized products, bolstering the company’s reputation for delivering excellence in every shipment.

Before and after PERUZA High Speed Palletizer

	Before PERUZA High Speed Palletizer	After PERUZA High Speed Palletizer
Operators	9 operators	2 operators
Load	1,5 t / h for one operator	0 t / h for one operator
Productivity	5 minutes waiting time between different products	No waiting time between different products

PERUZA High Speed Palletizer

Experience unparalleled efficiency and precision with our cutting-edge palletizing machine. Our state-of-the-art palletizer is engineered to deliver swift and precise palletization of a wide range of transport packaging, including boxes, trays, cases, totes and bags at a remarkable speed of up to 30 products per minute. With effortless agility, our machine can construct nearly any layer configuration and effortlessly arrange items onto pallets, optimizing your warehouse operations. Our user-friendly interface empowers customers to operate and customize the system programs and layers with ease. This ensures a seamless integration into your existing workflow, minimizing downtime and maximizing productivity. You don’t need to be a tech expert to harness the full potential of our palletizing machine. Elevate your productivity and efficiency to new heights with our advanced High Speed Palletizer. Discover how our innovative palletizer streamlines the entire process effortlessly in the video below.

PERUZA High Speed Palletizer characteristics

Speed up to 30 products per minute.
For boxes, bags, trays, cases, and others.
Fully automated- no operators needed.
Perfect for container loading. Pallet’s height up to 2.2 m.
Customize pallet layers and combinations.
Easy adjustable to new product types and variations.

Boxes arrive on the feeding conveyor and their orientation is assessed using a predefined layer formula. If necessary, a specialized turner adjusts their direction.
Boxes are then systematically placed in rows on the palletizer, forming a complete layer.
Once a layer is complete, the boxes are gently compressed for efficiency and positioned atop the pallet. This efficient cycle then repeats seamlessly, ensuring optimal palletization with every step.
As a full pallet is created, it’s automatically transported for wrapping or pickup.
Simultaneously, a new empty pallet is supplied from the pallet dispenser, guaranteeing uninterrupted productivity.

To sum up

Investing in our new High Speed Palletizer is more than just a choice – it’s a strategic move towards efficiency and productivity in your end-of-line operations. In a competitive distribution environment where speed is important, our High Speed Palletizer offers you the edge you need.

If you’re interested in learning more about how PERUZA can help you get the best results with your packing and palletizing processes, feel free to get in touch at info@peruza.com, and our best specialists will be happy to discuss the possibilities of creating something great for your business!

The post Our new machine’s High Speed Palletizer implementation at Amber Latvijas balzams appeared first on PERUZA.

Which Palletizer Type Is Best For Your Product?

Hugo Grube — Thu, 12 Jan 2023 20:11:41 +0000

A palletizer machine automatically sorts, moves, and stacks cases of goods or products onto a pallet. These palletizer machines are often found at the end of a production line. Automatic palletizing is beneficial for fast, frequent delivery. Palletizers offer load stability, accuracy, and speed of operation. Additionally, they enable the simultaneous movement of additional weights. It takes a lot of time and money to manually assemble pallets with boxes on them. Workers may experience extraordinary stress as a result.

The row-forming machine was created in the early 1950s to avoid this procedure. On the pallet, the row-forming machine organized the different items into tidy rows. As times progressed, so did the robotic and software technologies in the palletizing world. Now, more control and work can be singularly handled by the palletizer machine itself. The range of goods that palletizers could handle expanded as well, and now included items such as bottles and other difficultly shaped items that would be challenging and expensive to palletize by hand.

Types of Automated Palletizers

In the 1970s, automated palletizers were introduced. These systems involved sorting objects that were carefully placed in containers in a predetermined order while moving them along a conveyor. Then the pallet was loaded with the containers. Thanks to modern technological advances, it is now possible to palletize both identical products and objects of different shapes and sizes by employing robotic or inline palletizer equipment.

We would like to highlight 2 of the main palletizer types:

Full-Layer Robotic Palletizer – This type of palletizer is best suited for businesses that focus on a single product style, such as bottled beverages, canned goods, and so on.
Robotic Arm Palletizer – The robotic system is useful for an industry that creates a wide range of products that are inconsistent in weight, shape, and size.

PERUZA’S Full layer palletizer

The PERUZA Full Layer Palletizer is made to quickly and carefully prepare and palletize a full layer. This full layer palletizer handles a large variety of items, from small bottles or brackets to enormous boxes or thermoforms packaging. It can come with a custom smart plastic or cardboard sheet feeding device and quality checking for incoming items. A palette layer is created as needed and tailored to the operator’s input for the product type line.

The product is fed into the gripper by the layer former, which further arranges it onto a palette. If required, the manipulator will remove the separator sheet from the stack and begin inserting it between each layer of the palette. This leads to a smooth transition between each palette as they are constantly being automatically stacked and fed into the robot operating station. After this, palettes that are ready to be conveyed will do so to the following level of processing.

What are the main benefits of a full layer palletizer?

Fully automated palletizing process;
The line is pre-programmed with necessary product types and variations;
Easy adjustable to new product types and variations;
Continuous workflow with reduced cycle time.
Increase in palletizing production speed

What are the main benefits of a full layer palletizer?

Fully automated palletizing process;
The line is pre-programmed with necessary product types and variations;
Easy adjustable to new product types and variations;
Continuous workflow with reduced cycle time.

PERUZA’S Robot palletizer

The PERUZA Robot Palletizer is intended for the high-capacity palletizing of various products. Up to 500 units can be processed per minute by the equipment. Robotic palletizers can handle different-sized products and are useful for palletizing plastic, glass, and cartons of varied sizes. The palletizer simultaneously palletizes two entering unit lines onto pallets. A robot palletizing area is equipped with a spacer and pallets are delivered there. The robot uses advanced gripping mechanisms to handle units and pallets.

And what are the main benefits of robot palletizers?

Only one operator can palletize up to 500 units per minute;
Self-adjustable between predefined palletizing products;
Can achieve various predefined layer patterns;
Adapts to the available workspace.

Final thoughts

As predicted, there is no specific answer to the question of which palletizer type reigns above the rest. It all depends on your specific use case including your product, variety of products, the amount and the speed that is required. For example, a full layer palletizer will be the best choice if you are producing a specific type of product, but a robot palletizer will be more effective in putting spacers between the individual pallets. When choosing between these two you have to consider all the aspects – price, sustainability, and accessibility. Luckily, our team will guide you on which palletizer is suitable for you. It’s important to buy the correct palletizer for your specific needs to save time, cost and efficiency.

As robotics, automation, and machinery develop, you must look into the best possible solutions now. If you’re interested in learning more about how PERUZA can help you get the best results with your food processing, feel free to get in touch at info@peruza.com, and we’ll be happy to discuss the possibilities of creating something great for your fish processing business!

The post Which Palletizer Type Is Best For Your Product? appeared first on PERUZA.