PERUZA

Packing Overweight is Killing your Profits

Hugo Grube — Fri, 01 Aug 2025 10:31:42 +0000

In today’s competitive food industry, every gram counts. Yet for many producers, the hidden cost of overweight packing quietly eats into profits- batch after batch, day after day. Whether caused by outdated automation or imprecise manual work, even the smallest overfill adds up fast across high-volume operations.

Why Overweight is a Problem

Conventional packing lines, whether manual or semi-automated, simply weren’t built for the speed, precision and adaptability today’s processors demand. Many rely on static workflows, basic scales or fixed-weight assumptions that fail to account for real-time product variation. As a result, operators are left making manual estimations or overfilling to stay safe, leading to product waste and rising labour inefficiencies. These systems also struggle to adapt to different product types, portion sizes or packaging formats without costly reconfiguration or downtime. As production volumes scale up, so do the losses- turning what seems like minor inefficiency into a major operational drain.

And when you consider that raw product accounts for around 75% of total manufacturing costs, the impact of even small packing inefficiencies becomes crystal clear. Unlike administrative expenses- which typically make up just 25%- raw materials are where the bulk of your investment lies. That means every gram of giveaway in packing process is not just wasted product, but wasted profit. In high-volume operations, consistent overpacking can quietly drain tens and even hundreds of thousands in lost yield over time. Minimizing that waste isn’t just a matter of operational excellence- it’s a direct path to stronger margins and long-term competitiveness.

How We Would Like the Packing Process to Look Like?

Imagine automated packing line that thinks before it packs. One that doesn’t rely on rough estimates or fixed weights, but instead calculates in real time the most efficient product combinations to stay just at the target weight, not over. Picture a process where the machine does the math for you, weighing, analyzing and deciding the perfect product match faster and more precise than any human ever could. A system smart enough to adapt to different products and packing formats, yet precise enough to ensure quality in every pack. In a world where margins are tight and volumes are high, this kind of intelligence isn’t just nice to have- it’s real reason to be ahead of the competitors.

PERUZA Reduced Giveaway Line- Next-gen Packing Line

It’s not an imagination anymore, we have made a solution, which is truly like that. PERUZA Reduced Giveaway Line is not just another packing machine- it’s a smart, high-speed system built to reduce giveaway, increase yield and adapt to your production in real time.

Why we have made PERUZA Reduced Giveaway Line:

To eliminate costly overweight by using intelligent algorithms that calculate the most efficient product combinations.
To meet high-volume demands with a modular design that can reach up to 210 pieces per minute.
To replicate manual care through product-specific grippers that handle items with human-like precision.
To ensure long-term reliability with IP69K delta robots that withstand the toughest environments.
To adapt with different needs with flexible outfeed options- trays, boxes, bins or thermoforms.

Watch the video to see PERUZA Reduced Giveaway Line in action:

Case Study

One of our clients- a high-volume poultry processor- faced a common challenge in drumstick packing: manual labor, high giveaway and inconsistent results. Their process relied on 9 workers manually weighing and packing each portion. While functional, this setup led to an average overweight of 7%, eating directly into profits with every batch.

After installing PERUZA Reduced Giveaway Line, the transformation was immediate. The system was fully integrated with minimal disruption to existing workflows and adapted quickly to the specific geometry and handling needs of drumsticks. Now in the packing process only 3 people is needed and from 7 % giveaway dropped to just 1%, saving significant product volume daily. Not only did the system pay off in reduced waste, but it also delivered greater consistency, hygiene, and reliability- setting a new benchmark in their packing line performance.

Metric	Before (Manual Packing)	After (PERUZA Reduced Giveaway Line)
Number of Operators	9 people	3 people
Average Giveaway	7%	1%
Packing Method	Manual	Automated
Consistency of Packing	Variable	High precision

Conclusion

In modern food production, precision isn’t a luxury- it’s a necessity. Every gram given away is margin lost, and relying on manual processes or outdated systems only multiplies the damage over time. With rising production demands and tightening profit margins, the smartest move a business can make is to automate with purpose.

PERUZA Reduced Giveaway Line is built for that purpose. It does what humans can’t: calculates, weighs, and optimizes with relentless accuracy and consistency. No guesswork. No excess. Just intelligent packing that pays for itself—batch after batch.

Let the machine do the math—so you don’t have to.

PERUZA Demo Days 2025

We’re inviting forward-thinking professionals to experience PERUZA Reduced Giveaway Line live in our Demo Days 2025.

PERUZA Demo Days 2025:

Location: PERUZA Showroom, Lejasrandoti, Mucenieki, Latvia
Dates: August 19 and 20, 2025 (you can choose which date suits you better)

Register for the Demo Days 2025 here to reserve your spot and experience the future of raw product packing up close.

Join us to see the equipment in action with your product, ask questions live and explore how it can fit your production line.

The post Packing Overweight is Killing your Profits appeared first on PERUZA.

Why Smart Packing Isn’t Just About Speed Anymore

Hugo Grube — Wed, 16 Apr 2025 14:28:42 +0000

In today’s fast-paced manufacturing environment, particularly within the food industry, the focus of smart packaging has evolved beyond mere speed. Modern operations now prioritize traceability, sustainability and data-driven decision-making. Manufacturing Execution Systems (MES) have become essential tools in achieving these goals, offering real-time insights and control over production processes.

The Evolving Role of MES in Packaging

MES platforms serve as the bridge between enterprise-level planning and shop-floor execution. They provide real-time monitoring and control of manufacturing processes, ensuring that each step, from raw material intake to final packaging, is optimized for efficiency and compliance. While fast packing remains important, it’s no longer enough in a landscape where accuracy, traceability and quality are equally critical. High-speed lines that produce overweight, underweight or mislabeled products can lead to financial losses, customer complaints or regulatory issues. By integrating MES into packaging operations, manufacturers gain the tools to move beyond speed- achieving precise control over product weights, minimizing waste, improving labeling accuracy and maintaining full traceability with confidence.

Reducing Giveaway and Controlling Product Weight

Product giveaway- the excess amount of product packed over the target weight- remains a hidden cost in many operations. While a few grams may seem minor, over time and across thousands of units, it results in significant loss (see the blog post with a real case study of lost money because of the overweight). MES systems installed at packing stations offer precise, real-time weighing data that alert operators or supervisors when weights consistently exceed or fall short of specification. Overweight packages trigger opportunities to fine-tune filling processes, while underweight detections help catch potential compliance issues before they reach customers- who today have little tolerance for inconsistency. With an MES in place, manufacturers make smarter decisions based on trends, avoid fines or returns and reduce unnecessary product loss.

Strengthen Traceability and Compliance

Traceability has become a non-negotiable aspect of food manufacturing, driven by stringent regulations and consumer demand for transparency. MES systems enable comprehensive tracking of products throughout the production cycle. This capability ensures that, in the event of a recall or quality issue, specific batches can be quickly identified and addressed- without needing to pause or cancel the entire production line. Instead of blanket shutdowns, operators can isolate only the affected time window or batch, minimizing downtime, reducing product loss and maintaining smooth operations. This level of granularity not only protects brand integrity but also strengthens customer trust through responsible, data-backed decision-making.

Sustainability Through Data-Driven Decisions

Sustainability is no longer just a corporate social responsibility buzzword; it’s a critical component of operational efficiency. MES platforms provide the data necessary to identify areas of waste, optimize resource utilization and implement continuous improvement initiatives. By analyzing production data, manufacturers can make informed decisions that align with both environmental goals and bottom-line objectives.

Spotlight on ScanPlant NG

ScanPlant NG, developed by Accuratech, exemplifies the capabilities of a modern MES tailored for the food industry. Its modular design allows for customization to specific production needs, ensuring seamless integration with existing systems. The platform offers real-time management of packing, weighing and labeling processes, supporting unique item numbering for full traceability. It can automatically detect weight deviations, interface with a wide range of equipment- from basic scales to advanced industrial terminals- and provide intuitive dashboards to keep operators and managers informed. ScanPlant NG doesn’t just collect data- it transforms it into actionable insights for better quality control and operational precision.

Conclusion

The paradigm of smart packaging has shifted to encompass more than just speed. With the integration of MES systems like ScanPlant NG, manufacturers can achieve enhanced traceability, sustainability and operational efficiency- while also significantly reducing product giveaway and packaging errors. Embracing these technologies is not merely an option but a strategic imperative for staying competitive in today’s increasingly data-driven and quality-focused manufacturing landscape.

Learn more about the digitalization in the webinar!

We want to share our knowledge and experience on how to unlock the full potential of these machines through smart digitalization.

Join us for an exclusive webinar where we’ll explore how digitalization helps manufacturers connect their end-of-line equipment to improve efficiency, reduce product giveaways and ensure full traceability.

Join our free online webinar:

📅 Date: 24. April
🕒 Time: 10:00 Baltic time (EET)
🌐 Language: English
🎤 Speakers:

Guntis Dlohi, Head of Sales at Peruza
Stuart McBride, Sales Director at Accuratech

In this session, we’ll focus specifically on end of line equipment- weighing units, labeling systems, packing lines- and demonstrate, through real-world case studies, how manufacturers are gaining actionable insights and operational improvements by digitalizing even stand-alone assets.

You’ll learn how to:
✅ Connect and collect data from your packing, weighing and labelling machines
✅ Reduce product waste and improve giveaway control
✅ Achieve compliance and traceability with ease
✅ Make smarter decisions with real-time production data

👉 Register Now: register here

The post Why Smart Packing Isn’t Just About Speed Anymore appeared first on PERUZA.

The Key to Efficient Fish and Poultry Processing

Hugo Grube — Fri, 21 Mar 2025 11:32:21 +0000

In the world of food processing every step matters. Before products are processed, portioned or packaged, they usually need to go through one crucial stage before: grading. This is the process of sorting products based on physical characteristics such as size or weight to ensure consistency and optimize downstream processes.

Whether you’re working in a fishery handling tons of herring or a poultry plant preparing chicken fillets, automated grading systems can significantly improve both product quality and production speed.

Why Grading Is Important

Grading plays a vital role in maintaining processing efficiency and final product quality, but its importance goes beyond internal operations. Let’s break it down:

Processing Quality

Uniform products are easier to portion, cook or package. Machines that cut or pack rely on consistent sizes or weights to work correctly. Grading ensures that only suitable products move forward, reducing waste and machine errors.

Consumer Expectations

In the retail world, presentation matters. When a consumer opens a package of chicken fillets or frozen herring, they expect the contents to be uniform. Uneven product sizes can lead to dissatisfaction, overcooking or undercooking and even lost customer trust. Grading helps deliver a professional, premium look that meets customer expectations.

Manual vs. Automated Grading

While manual grading by hand is still practiced in small operations, it falls short in large-scale environments where speed, precision, and consistency are must. Manual grading is labor-intensive, less accurate and can introduce variability that automated systems eliminate.

Automated graders — whether roller graders or flow graders— offer:

Improved hygiene and product handling
Higher throughput with fewer workers
Better traceability and data collection

Grading Small Fish Like Herring – The Role of Roller Graders

For smaller products like herrings, shrimps or mackerels size-based grading is typically the most effective. Here roller graders come into play.

Roller graders work by letting fish pass over a series of rollers with increasing gaps. As the rollers rotate, fish fall through the gaps that match their width. This is a fast and efficient way to sort products into different size categories for further processing like batching, marinating or packaging.

Key advantages:

High-speed throughput
Minimal handling, preserving fish quality
Suitable for wet and slippery products like herring

Roller graders are widely used in fish processing facilities where consistent size distribution improves portioning and enhances product appearance in the final packaging.

Grading Poultry Fillets by Weight – The Precision of Flow Weight Graders

When processing bigger products, for example poultry fillets, whole fish or cuttlefish, weight becomes the critical factor. Customers expect packs of chicken fillets to have not only uniform size but also precise weight distribution. This is where flow graders excel.

PERUZA Flow Weight Grader is engineered to grade very precisely and fast medium to large products. It dynamically weighs each product as it moves through the system and sorts it into designated weight categories. This enables processors to:

Create uniform retail packs
Minimize product giveaway with target batching
Meet strict portioning requirements for foodservice or export markets

PERUZA Flow Weight Grader can grade up to 120 products per minute. It also features smart software that tracks grading results in real time, helping processors make data-driven decisions.

To Sum Up

Grading is not just a technical step — it’s a strategic advantage in fish and poultry processing. From roller graders for herring, shrimp or mackerel to precision flow weight graders for poultry fillets, whole fish or cuttlefish, modern grading systems help producers meet both operational goals and consumer expectations.

Reach out to our specialists at info@peruza.com, we will help you choose a right grading equipment. With accurate and improved grading, processors can enhance product quality, streamline operations and build stronger trust with customers — one perfectly sized product at a time.

The post The Key to Efficient Fish and Poultry Processing appeared first on PERUZA.

“PERUZA” piedalās Atveseļošanas fonda projektā Nr. 5.1.1.2.i.0/3/24/A/CFLA/004 „Mašīnbūves klasteris”.

Hugo Grube — Thu, 06 Mar 2025 09:25:04 +0000

“PERUZA” piedalās Atveseļošanas fonda projektā Nr. 5.1.1.2.i.0/3/24/A/CFLA/004 „Mašīnbūves klasteris”.

Projekta mērķis ir īstenot koordinētas un mērķtiecīgas aktivitātes sadarbības tīkla dalībnieku starptautiskās konkurētspējas, eksportspējas un inovatīvas kapacitātes stiprināšanai, sniedzot ieguldījumu RIS3 jomas “Fotonika un viedie materiāli, tehnoloģijas un inženiersistēmas” attīstībā.

Projekta īstenošanas termiņš līdz 30.06.2026.

The post “PERUZA” piedalās Atveseļošanas fonda projektā Nr. 5.1.1.2.i.0/3/24/A/CFLA/004 „Mašīnbūves klasteris”. appeared first on PERUZA.

The Digital Transformation of Dairy Processing

Hugo Grube — Tue, 18 Feb 2025 12:54:21 +0000

The dairy industry has long been a cornerstone of food production, providing essential products such as milk, cheese, and yogurt to global markets. However, traditional dairy processing methods often struggle with inefficiencies, traceability issues, and compliance challenges. With the rise of digitalization, Manufacturing Execution Systems (MES) are transforming dairy production, enabling better control, automation, and data-driven decision-making. This blog explores how MES integrates with dairy processing, improving efficiency and compliance while providing real-world examples of its impact on dairy plants.

The Shift from Traditional to Digital Dairy Processing

For decades, dairy processing has relied on manual monitoring, paper-based record-keeping, and isolated automation systems. These methods, while functional, often lead to inefficiencies, human errors, and compliance challenges. The growing demand for higher-quality dairy products, coupled with strict food safety regulations, has made digital transformation a necessity.

Modern MES solutions bridge the gap between enterprise resource planning (ERP) systems and plant-floor operations, providing real-time visibility into production processes. By implementing MES, dairy plants can track raw materials, monitor processing conditions, and ensure consistent product quality, all while minimizing waste and improving operational efficiency.

How MES Integrates with Equipment to Improve Efficiency

One of the most significant advantages of MES is its ability to seamlessly integrate with production equipment. Dairy processing involves multiple stages, including milk reception, pasteurization, fermentation, and packaging. An MES system collects real-time data from these processes, providing operators with insights to optimize performance.

Key integrations include:

Automated Milk Reception. MES ensures accurate tracking of milk volumes, quality parameters, and supplier details, reducing errors in inventory management.
Process Monitoring. Sensors and IoT devices connected to MES provide real-time data on temperature, pressure, and humidity, ensuring optimal processing conditions.
Packaging and Labeling. MES ensures accurate labeling, weight control, and compliance with traceability regulations, reducing human intervention and errors.

By integrating MES with smart manufacturing technologies, dairy plants can achieve increased efficiency, reduced downtime, and improved compliance with industry standards.

Boosting Traceability and Compliance in Dairy Production

Food safety and traceability have become top priorities in the dairy industry. Regulations such as the FDA’s Food Safety Modernization Act (FSMA) and EU food safety laws require producers to maintain detailed records of ingredient sources, processing conditions, and distribution channels. Traditional record-keeping methods make compliance cumbersome and prone to errors.

MES addresses these challenges by providing end-to-end traceability, allowing dairy producers to:

Track Ingredients. Monitor milk batches from farm to final product, ensuring product authenticity and quality.
Automate Compliance Documentation. Generate real-time reports for audits, reducing administrative workload.
Improve Recall Management. In the event of a contamination issue, MES enables rapid identification and removal of affected batches, minimizing losses and protecting consumers.

Case Study- Dairy's Processing Company’s Digital Transformation with MES

About the Company

To maintain confidentiality, we won’t mention the name, but it is a case study of well-established Danish dairy cooperative, founded over 100 years ago, specializes in producing high-quality cheese and dairy products. Faced with rising market demand and strict food safety regulations, the company aimed to modernize its production processes and enhance traceability to stay ahead in the industry with ScanPlant NG MES system.

Objectives of the Project

The key goals of MES implementation included:

Improving real-time operational visibility and data-driven decision-making.
Enhancing traceability and compliance with European food safety regulations.
Automating processes to minimize manual errors and reduce product giveaway.
Integrating a digital weighing and labeling system to optimize packaging accuracy.

Technical Solution

To achieve these objectives, was integrated an MES platform capable of:

Real-Time Process Monitoring. Tracking milk reception, pasteurization, and cheese maturation parameters.
Inventory management. Making sure to have all the ingredients and stock in place.
Automated Packing and Labeling. Ensuring precision in packaging weight and compliance with food labeling laws.
Advanced Data Analytics. Providing insights into process efficiency, ingredient usage, and quality control.

Results and Impact

Following the ScanPlant NG MES implementation, the company experienced significant improvements:

Up to 2 % reduction in Product Giveaway. Optimized ingredients use and minimized production waste.
Enhanced Traceability. Full product lifecycle tracking ensured better quality control and faster recall response. Reduced traceability audits down to 30 minutes.
Increased Production Efficiency. Improved production yields by up to 1 %.

This transformation enabled company to scale its operations efficiently while maintaining its commitment to high-quality dairy products and sustainability.

Conclusion

The digital transformation of dairy processing is no longer a future trend—it is a necessity for modern production facilities. By implementing MES, dairy manufacturers can optimize efficiency, enhance traceability, and ensure regulatory compliance. As technology continues to evolve, the integration of MES with IoT, AI, and data analytics will further revolutionize the industry, paving the way for smarter, more sustainable dairy production.

Ready to Unlock Your Potential?

As we’ve seen, reducing giveaways isn’t just about cutting costs—it’s about optimizing operations and maximizing profitability. With the right tools and strategies, businesses can achieve significant savings while maintaining product quality and customer satisfaction.

Want to learn better how to minimize giveaways and streamline your production? Join our free online webinar:

📌 Topic: Digitalization in Manufacturing- How to Optimize Production and Reduce Product Giveaways
📅 Date: February 28
⏰ Time: 10:00 (EET)

In this webinar, we’ll dive deeper into real case studies and practical methods to improve processes and reduce giveaways in manufacturing, with a special focus on dairy product processing.

👉 Register here: Webinar Link

The post The Digital Transformation of Dairy Processing appeared first on PERUZA.

Unlocking the Potential to Reduce Giveaways and Overproduction

Hugo Grube — Wed, 05 Feb 2025 15:29:26 +0000

In today’s food processing industry, achieving operational efficiency and maximizing earnings depend on managing key factors like product giveaways and overproduction. With raw food accounting for approximately 75% of manufacturing costs—compared to just 25% for administration— minimizing waste can lead to significant savings. But what exactly does product “giveaway” mean, how much can be saved, and how can businesses capitalize on this opportunity?

What Is Giveaway?

The term “giveaway” refers to the extra product included in a package beyond the labeled weight or volume. For instance, if a package is labeled to contain 500 grams but actually contains 525 grams, those additional 25 grams constitute the giveaway. While this might seem like a small difference, over time and large production volumes, it translates to significant losses in potential revenue.

Let’s take a closer look at how this affects your bottom line. If you’re selling products at a fixed weight basis and the package consistently contains more than promised, your company is effectively giving away extra product for free, reducing overall profitability.

Why Focus on Reducing Giveaways?

Reducing giveaways can lead to significant cost savings, improved operational efficiency, and enhanced profitability. Here are some key ways to achieve this:

Automated and Advanced Batching Equipment. Precision batching systems ensure accurate measurements during production, reducing overproduction and minimizing giveaways.
Automated Check Weighing Devices. These systems continuously monitor the weight of packages, allowing for real-time adjustments to maintain accuracy.
Packing and Labeling Solutions. Both manual and automated systems can streamline processes and improve consistency in packaging.
Software Solutions. Implementing software to monitor and manage packing operations provides actionable insights and enables tighter control over production processes.

How to Calculate Giveaways

Understanding your giveaways begins with measurement. Below are examples of how giveaways are calculated across different food processing sectors:

Industry	Labeled Weight/Volume	Actual Weight/Volume	Giveaway Weight	Giveaway Percentage
Meat Processing	500 grams	525 grams	25 grams	5%
Dairy Processing	1 liter	1.05 liters	0.05 liters	5%
Snack Food Processing	200 grams	210 grams	10 grams	5%

These examples show how even small differences can add up, significantly affecting costs over time. For instance, just 10 grams of overweight can result in a 5% giveaway.

Now, let’s take a look at how much you could lose annually with a 5% giveaway and how reducing it by 3% could lead to significant cost savings.

A Business Case Study

Let’s consider a hypothetical scenario to demonstrate the potential savings:

Scenario:

Daily Production: 10 tonnes of product A
Production Days: 250 annually
Sales Price: €1.50 per kilogram
Current Giveaway: 5%

Calculation:

Category	Weight	Percentage	€
Annual Production of Product A	2,500,000 kg
Average Sales Price			1.50 €/kg
Current Giveaway	125,000 kg	5%	187,500 €
Reduced Giveaway	50,000 kg	2%	75,000 €
Profit Gain			112,500 €

In this case study reducing the giveaway by just 3% saved a company over €112,000 annually. While the numbers are hypothetical, they are realistic and reflective of actual industry scenarios.

Other examples

Dairy products manufacturing example

Imagine a dairy company producing yogurt in 1-liter bottles. By using advanced check weighing devices and monitoring software, they notice a consistent 0.05-liter overfill in each bottle. Over a year, this small overfill results in a substantial loss. With optimized equipment and monitoring, they bring the overfill down to 0.01 liters, saving thousands of euros annually.

Snack Food manufacturing example

Or consider a snack food manufacturer that reduces its giveaway percentage from 5% to 3% by implementing precision packaging technology. Over time, the financial and resource savings dramatically improve the company’s profitabilit

ScanPlant Solution

Here is an example of a Scanplant NG packing station allow to weight various type of products, and managing the give aways through upper and lower limits on the product being weighed and labelled (see in the photo inside the red square).

Later with this control it is possible to move the products, which are outside the weight range, to the reject and make the production and business decisions better.

Ready to Unlock Your Potential?

Want to learn better how to minimize giveaways and streamline your production? Join our free online webinar:

📌 Topic: Digitalization in Manufacturing- How to Optimize Production and Reduce Product Giveaways
📅 Date: February 28
⏰ Time: 10:00 (EET)

In this webinar, we’ll dive deeper into real case studies and practical methods to improve processes and reduce giveaways in manufacturing, with a special focus on dairy product processing.

👉 Register here: Webinar Link

The post Unlocking the Potential to Reduce Giveaways and Overproduction appeared first on PERUZA.

01.01.2025 SIA PERUZA uzsāk īstenot projektu “Gulošu pacientu mājas aprūpes gultas kā lietotājam piemērota produkta izveide un risinājuma digitalizācija”

Hugo Grube — Fri, 17 Jan 2025 15:03:01 +0000

01.01.2025 SIA PERUZA uzsāk īstenot projektu sadarbībā ar SIA “Farmācijas, biomedicīnas un medicīnas tehnoloģiju Kompetences centrs”, kurš saistībā ar Ministru kabineta 2024. gada 18.janvāra noteikumiem Nr. 32 “Latvijas Atveseļošanas un noturības mehānisma plāna 5.1. reformu un investīciju virziena “Produktivitātes paaugstināšana caur investīciju apjoma palielināšanu P&A” 5.1.1.r. reformas “Inovāciju pārvaldība un privāto P&A investīciju motivācija” 5.1.1.2.i. investīcijas “Atbalsta instruments pētniecībai un internacionalizācijai” īsteno projektu Nr. FJP2-1 “Gulošu pacientu mājas aprūpes gultas kā lietotājam piemērota produkta izveide un risinājuma digitalizācija”, projekta ID Nr. 5.1.1.2.i.0/2/24/A/CFLA/005

Pētniecības projektu plānots realizēt līdz 2026. gada 30.aprīlim.

Laika posmā no 01.01.25 līdz 30.06.25

Pētniecības projekta Rūpnieciskā pētījuma gaitā tika izpētīti un apkopoti dati un informācija par gultas plakņu un cilājošā slāņa terapeitiskajām ietekmēm un noteikumiem. Pētījums veikts, piesaistot ārpakalpojumā Latvijas Māsu asociāciju. Veikta plaša terapeitisko gultu un matraču tirgus izpēte. Identificētas 43 dažādi pacientu matrači un 37 dažādas pacientu gultas, tās detāli izpētītas, lai definētu veidojamā risinājuma unikālās priekšrocības. Secināts, ka pieejamo risinājumu loks ir plašs, dažiem atsevišķiem produktiem ir līdzīgi piedāvājumi, bet projektā paredzētais spēju un īpašību kopums nav nevienā no izpētītajiem produktiem.

Aktivitātes ietvaros iesniegts starptautiskā patenta pieteikums, WIPO vietnē patenta pieteikuma publikācija 2025. gada jūnijā.

Rūpnieciskā Pētījuma rezultātā sagatavota lietotāja produkta specifikācija, lai varētu veikt inženierdarbus lietotāja produkta izveidošanai, un sagatavoti tehniskie uzdevumi inženierdarbiem lietotāja produkta izveidošanai.

The post 01.01.2025 SIA PERUZA uzsāk īstenot projektu “Gulošu pacientu mājas aprūpes gultas kā lietotājam piemērota produkta izveide un risinājuma digitalizācija” appeared first on PERUZA.

4 reasons to invest in automatic palletizer

Hugo Grube — Wed, 15 Jan 2025 15:57:39 +0000

As industries increasingly embrace automation, palletizing has emerged as a critical area for improving efficiency and productivity. Automatic palletizers offer a seamless solution to stacking and organizing products, eliminating the need for time-consuming and labour-intensive manual processes. By enhancing speed, accuracy, and load stability, these machines have revolutionized the end-of-line operations for businesses across various industries. In this blog, we’ll delve into five compelling reasons why investing in an automatic palletizer can elevate your production process, reduce costs, and create a safer, more efficient workplace.

Prioritized Employee Well-Being

One of the most significant advantages of investing in an automatic palletizer is its ability to prioritize employee health and safety by eliminating the physically demanding tasks associated with manual palletizing. Repeated heavy lifting, bending, and stacking can lead to long-term injuries, fatigue, and workplace accidents, all of which negatively impact employee morale and productivity. Automatic palletizers take over these heavy tasks, creating a safer and more ergonomic work environment for your team.

Reduced Labour Costs and Enhanced Efficiency

Automatic palletizers are a game-changer when it comes to reducing labour requirements while maintaining high productivity. By automating the palletizing process, businesses can achieve significant cost savings by reallocating or minimizing the need for manual labour. This reduction in manual intervention not only cuts labour expenses but also minimizes errors, ensures consistent pallet quality, and allows remaining staff to focus on higher-value tasks. With less dependency on manual labour, companies can optimize operations and improve overall production efficiency without compromising output quality.

Integrated Quality Control for Enhanced Accuracy

Automatic palletizing systems can be seamlessly equipped with advanced quality control mechanisms to ensure only the best products are processed and shipped. These systems can quickly detect issues such as broken boxes, improperly sealed cartons, or incomplete packaging before they are palletized. By integrating sensors, vision systems, and automated rejection mechanisms, the palletizer becomes a dual-purpose tool—optimizing both product stacking and quality assurance. This real-time inspection not only prevents defective products from reaching customers but also reduces rework and waste, saving both time and resources. With the added capability of fast quality control, automated lines ensure consistent product standards while maintaining high-speed operation, ultimately boosting customer satisfaction and protecting brand reputation.

Integration with Smart Factory Systems

Automatic palletizers can integrate seamlessly with Industry 4.0 solutions, such as Manufacturing Execution Systems (MES), warehouse management systems (WMS), and Internet of Things (IoT) technology, providing a smarter and more connected production environment. These integrations enable automatic palletizers to communicate with other systems in real time, allowing for continuous data gathering, monitoring, and analysis of production processes. By collecting information on factors such as cycle times, machine performance, and product throughput, businesses gain valuable insights into operational efficiency, equipment utilization, and potential bottlenecks. The ability to analyze this data empowers companies to make data-driven decisions that enhance productivity, reduce downtime, and optimize resource allocation.

Case Study of High Speed Palletizer

	Before	After
Workers on a task	2 workers	0.5 workers
Load for one worker	3 tonnes per hour	0 tonnes per hour

In a recent project of ours, a manufacturing facility replaced manual palletizing with an automated solution PERUZA High Speed Palletizer, significantly reducing the physical burden on its workforce. Previously, a single operator was responsible for manually lifting and stacking loads equivalent to three tonnes per hour—a task that led to excessive fatigue and increased risk of injury. With the introduction of an automated palletizer, this heavy workload was entirely eliminated, allowing operators to focus on supervising and managing the process rather than performing labour-intensive tasks. This not only improved workplace safety but also boosted efficiency and employee satisfaction.

The PERUZA High-Speed Palletizer, capable of handling up to 30 boxes per minute and assembling 15 five-layer pallets per hour, further optimized labour requirements. The implementation effectively reduced the need for two full-time operators to just 0.5 operators per shift. Now, during a typical shift, a single operator only needs to dedicate half of their time to tasks such as changing recipes and transferring finished pallets to the wrapping machine.

To Sum Up

In summary, the shift to automated palletizing solutions, such as the PERUZA High Speed Palletizer, demonstrates a transformative impact on industrial operations. By eliminating physically demanding tasks, reducing labour costs, ensuring product quality, and integrating seamlessly with smart factory systems, these innovations significantly enhance productivity and workplace safety. As seen in real-world applications, the adoption of automatic palletizers not only optimizes operational efficiency but also empowers businesses to adapt to the demands of modern manufacturing, fostering a safer, more sustainable, and forward-thinking production environment.

The post 4 reasons to invest in automatic palletizer appeared first on PERUZA.

Investment and Development Agency of Latvia support under the project “SME Innovative Business Development”.

Hugo Grube — Thu, 09 Jan 2025 16:55:23 +0000

Ltd “PERUZA” 01.10.2024 signed an agreement No 17.1-1-L-2024/421 with the Investment and Development Agency of Latvia on receiving support for export assistance under the project “SME Innovative Business Development” co-financed by the European Regional Development Fund

The post Investment and Development Agency of Latvia support under the project “SME Innovative Business Development”. appeared first on PERUZA.

01.2025. SIA PERUZA uzsāk īstenot ES projektu Nr. 2.2.1.3.i.0/1/24/A/CFLA/007 “MASOC KC atbalsts digitālu produktu izstrādei”

Hugo Grube — Thu, 02 Jan 2025 12:04:39 +0000

Atveseļošanas fonda Darbības programmas “Latvijas Atveseļošanas un noturības mehānisma plāna 2.2. reformu un investīciju virziena “Uzņēmumu digitālā transformācija un inovācijas” 2.2.1.3.i. investīcijas “Atbalsts jaunu produktu un pakalpojumu ieviešanai uzņēmējdarbībā”” ietvaros SIA MASOC KC no 2024. gada 1. jūnija līdz 2027. gada 31. decembrim īsteno projektu Nr. 2.2.1.3.i.0/1/24/A/CFLA/007 “MASOC KC atbalsts digitālu produktu izstrādei”.

Projekta “MASOC KC atbalsts digitālu produktu izstrādei” ietvaros sabiedrība ar ierobežotu atbildību “PERUZA” sadarbībā ar SIA ELIGENT 2025. gada 1. janvārī uzsāk pētniecības projekta Nr. D.1.3 “Digitāli pārvaldīta un dažādiem uzdevumiem pielāgojama dažādu robotmanipulatoru un cilvēku sadarbības platforma un prototips” īstenošanu.

Pētniecības projekta mērķis ir veikt izpēti un izstrādāt prototipu pēc iespējas universālākam digitalizācijas un mijiedarbošanās mezglam, kas apvieno vairākas uzņēmuma funkcijas vienā pārvaldāmā un automatizētā veidolā un risina uzņēmuma ražošanas un noliktavu uzdevumus, pielietojot dažādu veidu robotus, kas darbojas kopā ar cilvēkiem.

Pētniecības projektu plānots realizēt līdz 2026. gada 31. decembrim. Projekta kopējās izmaksas plānotas EUR 998 053,00, tai skaitā EUR 606 978,50 – Eiropas Savienības Atveseļošanas fonda finansējums.

Laika posmā no 01.01.25 līdz 31.05.25

Pētniecības projekta Rūpnieciskā pētījuma gaitā tika izpētīta patreizējā situācija un attīstības tendences dažādu procesu robotizācijā. Mūsdienu risinājumi, sākot no gudriem noliktavu robotiem līdz transformējamiem droniem un servisa robotiem, apliecina, ka elastība un sadarbība ir galvenie atslēgvārdi – roboti kļūst spējīgi pielāgoties dažādiem uzdevumiem un strādāt plecu pie pleca ar cilvēkiem. Tirgus tendences – straujā mobilo robotu adopcija, piegādes ķēžu automatizācija un lean procesu digitalizācija – liecina, ka nākamajos gados pieprasījums pēc adaptīviem HRC risinājumiem tikai augs.

Projekta pirmā posma rezultāti sniedz pārliecinošu pamatu turpmākai tehnoloģiskai attīstībai un pilotprojekta plānošanai. Validētā koncepcija par digitāli pārvaldītu sadarbības platformu ir aktuāla, pielāgojama un nepieciešama plašam uzņēmumu lokam.

The post 01.2025. SIA PERUZA uzsāk īstenot ES projektu Nr. 2.2.1.3.i.0/1/24/A/CFLA/007 “MASOC KC atbalsts digitālu produktu izstrādei” appeared first on PERUZA.

Maximizing Efficiency and Traceability: PERUZA Reduced Giveaway Line and ScanPlant NG Optimize Packing

Hugo Grube — Fri, 25 Oct 2024 12:58:29 +0000

We’re excited to introduce the Accuratech ScanPlant NG system, a groundbreaking solution for tracking and monitoring entire production lines. Designed to take line predictability and performance to the next level, this system gathers real-time data from our PERUZA Reduced Giveaway Line and converts it into key performance indicators (KPIs) for comprehensive production analysis. By offering full traceability and precise insights into overall line performance, ScanPlant NG empowers manufacturers to optimize processes, reduce giveaway, and enhance profitability, making it an essential upgrade for any competitive production environment.

Reduced Giveaway Line

The PERUZA Reduced Giveaway Line is designed for automatic, precise packing of raw products into trays, boxes, or thermoformed packages, ensuring minimal product overweight. This system utilizes 3D dimension recognition and weight calculation to reduce giveaway, enhancing line capacity and profitability. With an intuitive user interface, it offers fast changeovers for different product types, from fresh or frozen meat to vegetables, and can connect seamlessly with traysealers or thermoformers, making it efficient for different production lines.

ScanPlant NG

The ScanPlant NG system is an advanced Manufacturing Execution System (MES) that provides full traceability and production management for the food industry. It enables precise real-time monitoring of quality, weight, and yield data, ensuring that every product can be tracked from raw material to finished goods. This system optimizes efficiency by automating key tasks like quality control, sorting, and data synchronization, leading to significant time savings and better product traceability, ultimately boosting profitability.

KPI real time monitoring and reporting

The combination of the PERUZA Reduced Giveaway Line and the ScanPlant NG system can offer significant benefits for the facility by providing real-time performance indicators such as capacity, yield, and quality. For line operators, this instant data will allow quick adjustments to maintain efficiency and product standards, minimizing waste and errors. Meanwhile, managers will gain valuable insights through detailed KPI reports, enabling them to track overall performance, identify trends, and make informed decisions. This powerful combination ensures a more efficient, streamlined production process and supports both short-term and strategic goals.

Reduced giveaway in a next level

The collaboration of PERUZA processing lines and Accuratech ScanPlant NG revolutionizes giveaway calculations by monitoring entire processing lines and factories not just stand-alone equipment, providing real-time oversight of product weight and data. The system continuously tracks the whole line’s overweight, offering managers detailed insights into the production process and profitability. It provides a clear view of the entire operation, helping to pinpoint inefficiencies and areas where product loss or excess occurs. This transparency allows manufacturers to make informed decisions and optimize profits without compromising process control.

Clear traceability

Solutions together significantly enhance traceability throughout the production process. By tracking each product in real-time, from raw materials to finished goods, it ensures complete transparency and accountability. The data is captured and logged at every stage of production, enabling full product traceability, which can be crucial for quality control, regulatory compliance, and customer assurance. This streamlined traceability helps manufacturers maintain high standards, quickly identify and resolve issues, and improve overall operational efficiency.

PERUZA and ScanPlant go hand in hand

The ScanPlant NG technology can be seamlessly integrated with various PERUZA processing solutions to enhance whole lines performance and traceability. For instance, when paired with the Full Speed Batcher, ScanPlant NG monitors the batching process in real time, improving lines efficiency and reducing errors. With the Flow Weight Grader, it tracks grading success rates, helping to optimize recipes and reduce whole lines waste. But in combination with the High-Speed Palletizer, ScanPlant NG automates labeling and ensures full traceability for each client’s batch, streamlining both the packaging and tracking processes across multiple applications.

To Sum up

In conclusion, the combination of the PERUZA Reduced Giveaway Line and ScanPlant NG technology represents a powerful solution for optimizing processing and packaging lines. With real-time monitoring, traceability, and KPI reports, this integration significantly helps to reduce giveaway, enhances product quality, and improves efficiency across the whole production line. As well whether it’s batching with PERUZA Full Speed Batcher, grading with the Flow Weight Grader, or ensuring traceability with the High Speed Palletizer, ScanPlant NG technology can be integrated with various PERUZA solutions to elevate productivity and profitability for manufacturers in a highly competitive market.

The post Maximizing Efficiency and Traceability: PERUZA Reduced Giveaway Line and ScanPlant NG Optimize Packing appeared first on PERUZA.

Case packers for fragile products: Side Loaders

Hugo Grube — Mon, 16 Sep 2024 09:28:06 +0000

In the world of automated packaging, efficiency and precision are crucial, especially when dealing with fragile or uniquely shaped products. As we seen in the previous blog post, in the market there are few different solutions for packaging. Here in this blog post we will see how the side loading case packer stands out as an innovative solution that handles products from the side reducing the damage of the products.

Understanding Side Loader Packaging Machines

Side loader packaging machines are specialized systems designed to automate the process of loading products into packaging from the side, ensuring precise placement and secure packaging. The PERUZA Side Loader is a prime example, capable of handling a wide range of products, including delicate items that require careful handling, such as in the food, pharmaceutical, and consumer goods industries. These machines excel in applications where high-speed, precise alignment is essential, such as packaging irregularly shaped products or those that are prone to damage during handling. By automating the entire process, from box creation to product insertion and sealing, side loaders enhance efficiency while maintaining product integrity.

Key Advantages of Side Loaders

Secure and Smooth Packaging

The main feature of the PERUZA Side Loader is its ability to ensure that the lid remains securely in place as products are smoothly inserted into the box from the side. This is particularly crucial for products that cannot be accessed from the top, such as glass jars, narrow-necked containers, and aerosol cans. The smooth side-loading process minimizes the risk of the lid coming off, maintaining the integrity of the packaging and protecting the product during transportation. All that leads to PERUZA Side Loader is specifically designed to handle delicate products with care, reducing the risk of damage during packaging.

Efficiency and Speed

Side loaders, like the PERUZA Side Loader, are engineered for high-speed operations, significantly boosting throughput. Compared to top loaders or wrap-around machines, side loaders offer faster processes for products that require precise alignment and gentle handling.

Side Loader vs Top Loader vs Wrap-Around Packers

Side load case packers, top load case packers, and wrap-around case packers each offer unique advantages tailored to specific packaging needs. The side load case packaging excels in handling delicate or irregularly shaped products, placing them gently into packaging from the side, which is ideal for items like glass jars or aerosol cans. In contrast, top loaders are designed for high-volume operations, efficiently dropping or placing products into cases from above, which ensures even weight distribution but can be harsher on fragile items. Wrap-around packaging machines, meanwhile, wrap the packaging material around the product, providing a tight and secure fit, making them suitable for more uniform, sturdy products. The side loader stands out for its ability to protect product integrity, while top load case packers and wrap-around case packers are favoured for their speed and efficiency with less delicate items.

Conclusion

In conclusion, the side loader presents clear advantages in automated packaging, particularly for industries dealing with delicate or uniquely shaped products. Its precision, efficiency, and compact design make it an ideal solution for maintaining product integrity while boosting productivity. For businesses seeking the best packaging solutions tailored to their specific needs, it’s crucial to consult with our specialists. Our team can provide expert advice and help determine which type of case packers can optimize your packaging processes. Contact us to explore the perfect solution for your packaging challenges.

The post Case packers for fragile products: Side Loaders appeared first on PERUZA.

PERUZA

Packing Overweight is Killing your Profits

Why Overweight is a Problem

How We Would Like the Packing Process to Look Like?

PERUZA Reduced Giveaway Line- Next-gen Packing Line

Case Study

Metric

Before (Manual Packing)

After (PERUZA Reduced Giveaway Line)

Number of Operators

9 people

3 people

Average Giveaway

7%

1%

Packing Method

Manual

Automated

Consistency of Packing

Variable

High precision

Conclusion

PERUZA Demo Days 2025

Why Smart Packing Isn’t Just About Speed Anymore

The Evolving Role of MES in Packaging

Reducing Giveaway and Controlling Product Weight

Strengthen Traceability and Compliance

Sustainability Through Data-Driven Decisions

Spotlight on ScanPlant NG

Conclusion​

Learn more about the digitalization in the webinar!

The Key to Efficient Fish and Poultry Processing

Why Grading Is Important

Manual vs. Automated Grading

Grading Small Fish Like Herring – The Role of Roller Graders

Grading Poultry Fillets by Weight – The Precision of Flow Weight Graders

To Sum Up

“PERUZA” piedalās Atveseļošanas fonda projektā Nr. 5.1.1.2.i.0/3/24/A/CFLA/004 „Mašīnbūves klasteris”.

The Digital Transformation of Dairy Processing

The Shift from Traditional to Digital Dairy Processing

How MES Integrates with Equipment to Improve Efficiency

Boosting Traceability and Compliance in Dairy Production

Case Study- Dairy's Processing Company’s Digital Transformation with MES

About the Company

Objectives of the Project

Technical Solution

Results and Impact

Conclusion

Ready to Unlock Your Potential?

Unlocking the Potential to Reduce Giveaways and Overproduction

What Is Giveaway?

Why Focus on Reducing Giveaways?

How to Calculate Giveaways

A Business Case Study

Other examples

ScanPlant Solution

Ready to Unlock Your Potential?

01.01.2025 SIA PERUZA uzsāk īstenot projektu “Gulošu pacientu mājas aprūpes gultas kā lietotājam piemērota produkta izveide un risinājuma digitalizācija”

4 reasons to invest in automatic palletizer

Prioritized Employee Well-Being

Reduced Labour Costs and Enhanced Efficiency

Integrated Quality Control for Enhanced Accuracy

Integration with Smart Factory Systems

Case Study of High Speed Palletizer

Before

After

Workers on a task

2 workers

0.5 workers

Load for one worker

3 tonnes per hour

0 tonnes per hour

To Sum Up

Investment and Development Agency of Latvia support under the project “SME Innovative Business Development”.

01.2025. SIA PERUZA uzsāk īstenot ES projektu Nr. 2.2.1.3.i.0/1/24/A/CFLA/007 “MASOC KC atbalsts digitālu produktu izstrādei”

Maximizing Efficiency and Traceability: PERUZA Reduced Giveaway Line and ScanPlant NG Optimize Packing

Reduced Giveaway Line

ScanPlant NG

PERUZA and ScanPlant go hand in hand

To Sum up

Conclusion